This case study examines how a leading electronics manufacturer transformed their PCB assembly line by implementing vision-guided robotic systems, achieving unprecedented levels of accuracy and efficiency.

The Challenge

The client was experiencing high defect rates in their PCB assembly process, with component misalignment being the primary issue. Manual inspection was time-consuming and inconsistent.

The Solution

We implemented a comprehensive vision-guided robotic system that includes:

• High-resolution cameras for component recognition
• AI-powered inspection algorithms
• Real-time feedback and adjustment
• Automated quality control

Results

After implementation, the client achieved:

• 99.9% component placement accuracy
• 75% reduction in defect rates
• 40% increase in production throughput
• ROI achieved within 8 months